A pop-up camper is a convenient way to enjoy the outdoors without the size of a full RV, but one of the most common frustrations owners face is a faulty lift system. The lift system is what raises and lowers the camper roof, and when it stops working, the camper becomes almost unusable. The good news is that many issues can be fixed with some troubleshooting.
How does a pop-up camper lift system work?
Most lift systems use a combination of winches, pulleys, springs, and cables. When you crank the winch, the cables pull on the pulleys, which raise the roof evenly. If any of these components fail, the lift may jam, tilt, or refuse to move.
Common pop-up camper lift problems and fixes
1. The Roof Won’t Go Up
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Cause: Broken cable, faulty winch, or jammed pulley.
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Fix: Inspect the main winch cable first. If it’s frayed or snapped, replace it. Lubricate the winch and pulleys to ensure smooth movement.
2. The Roof Goes Up Unevenly
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Cause: One of the corner lift cables has stretched, slipped, or broken.
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Fix: Check each corner’s cable and pulley. Replace the faulty cable and make sure all four are tensioned evenly.
3. The Roof Slips Back Down
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Cause: The winch brake is failing or the crank is stripped.
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Fix: Replace or repair the winch brake system. In some cases, tightening the clutch bolt can solve the problem.
4. Cables Keep Snapping
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Cause: Corrosion, lack of lubrication, or misaligned pulleys.
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Fix: Replace all old cables and pulleys at the same time. Regularly lubricate them to prevent future wear.
5. Strange Noises When Cranking
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Cause: Rust, dry pulleys, or bent lift arms.
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Fix: Apply grease to pulleys, check for bent parts, and replace as needed.
Safety tips when repairing a lift system
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Never force the crank—this can break the winch or cables.
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Always support the roof with safety braces when working underneath.
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Use manufacturer-specific diagrams to ensure proper cable routing.
While some pop-up lift issues can be solved with a new cable or lubrication, bigger problems—like frame damage, full cable replacement, or winch rebuilds—are best handled by a professional RV service.
Fixing a pop-up camper lift system often comes down to inspecting cables, pulleys, and the winch. With basic maintenance and lubrication, many problems can be avoided. But if your system fails completely or cables keep snapping, it’s safer and faster to call an expert.
At Custom-way in Artesia, CA, we repair pop-up camper lift systems, RV roofs, slide-outs, floors, and remodeling projects. Contact us at +1 840-205-7314 or email customway.ca@gmail.com for professional service.